Extraction systems for dusts and solids
Dust and solids extraction systems play a crucial role in various industrial processes where the separation of pollutants and particles is a key challenge. From mobile solutions to stationary systems, they offer versatile options for effective air purification and protecting employees from harmful dust. Equipped with high-quality filter materials and advanced cleaning technologies, they ensure the efficient removal of pollutants from the air, thus contributing to workplace safety and environmental protection.
From metalworking and the pharmaceutical industry to food production, extraction systems are indispensable tools for clean and healthy working environments.
Stationary extraction system DUSTMASTER 20,000
9.000 – 100.000 m³/h
The DUSTMASTER 20,000 (STATIONARY) is a high-performance solution for the separation of pollutants in industrial environments. Equipped with high-quality filter plates and automatic compressed air cleaning, it is also suitable for flammable and explosive substances in an ATEX-compliant version.
With a wide range of applications, from welding fumes to tablet manufacturing in the pharmaceutical industry, it offers versatile uses. The DUSTMASTER 20,000 ensures maximum health protection for employees, reduces environmental impact, and offers easy maintenance with maximum filter lifespan.
Applications
- Welding fumes
- Grinding dust
- arc spraying process
- Flame spraying
- Thermal processing of metal/steel materials
- Cutting and surface treatment of metal/steel materials
- Animal feed industry
- Separation processing and surface treatment of plastics
- Separation processing and surface treatment of fiber composite materials
- Separation processing and surface treatment of ceramic materials
- Seed improvement/coating with coating materials
- Tablet manufacturing and coating processes in the pharmaceutical industry
Performance characteristics
- Designed for continuous operation on production lines 24/7
- Savings in electrical energy and compressed air compared to filter cartridges (approx. 40%)
- Maximum health protection for employees
- Environmental relief
- Residual value content of purified air up to < 1 mg/m³
- Safely remaining below the workplace limit value
- Safe compliance with the limit values of the TA Luft (Technical Instructions on Air Quality Control).
- Safe dust discharge
- Low maintenance requirements with maximum filter lifespan
- Different filter qualities
- Various filter media
- simple service
- robust and high-quality
- Lower compressed air consumption compared to systems with filter cartridges
Filter materials
- Antistatic polyester
- Polyester antistatic, aluminized
- Antistatic polyester with ePTFE coating
- ePTFE membrane antistatic
- Optional downstream filter cartridges up to filter class H14 for demonstrably carcinogenic substances
Volume flow
- 9,000 m³/h – 100,000 m³/h
- The required negative pressure is individually designed for the application with regard to detection, safety system and pipeline network.
Stationary extraction system DUSTMASTER 10,000
1.000 – 9.000 m³/h
The DUSTMASTER 10,000 (STATIONARY) offers a reliable solution for industrial pollutant separation.
Equipped with high-quality filter plates and automatic compressed air cleaning, it is also suitable for flammable and explosive substances in an ATEX-compliant design. Its applications range from welding fumes to the animal feed industry.
With its focus on continuous operation and minimal maintenance, it guarantees the highest level of employee health protection and reduces environmental impact.
Applications
- Welding fumes
- Grinding dust
- arc spraying process
- Flame spraying
- Thermal processing of metal/steel materials
- Cutting and surface treatment of metal/steel materials
- Animal feed industry
- Separation processing and surface treatment of plastics
- Separation processing and surface treatment of fiber composite materials
- Separation processing and surface treatment of ceramic materials
- Seed improvement/coating with coating materials
- Tablet manufacturing and coating processes in the pharmaceutical industry
Performance characteristics
- Designed for continuous operation on production lines 24/7
- Savings in electrical energy and compressed air compared to filter cartridges (approx. 40%)
- Maximum health protection for employees
- Environmental relief
- Residual value content of purified air up to < 1 mg/m³
- Safely remaining below the workplace limit value
- Safe compliance with the limit values of the TA Luft (Technical Instructions on Air Quality Control).
- Safe dust discharge
- Low maintenance requirements with maximum filter lifespan
- Different filter qualities
- Various filter media
- simple service
- robust and high-quality
- Lower compressed air consumption compared to systems with filter cartridges
Filter materials
- Antistatic polyester
- Polyester antistatic, aluminized
- Antistatic polyester with ePTFE coating
- ePTFE membrane antistatic
- Optional downstream filter cartridges up to filter class H14 for demonstrably carcinogenic substances
Volume flow
- 1,000 m³/h – 9,000 m³/h
- The required negative pressure is individually designed for the application with regard to detection, safety system and pipeline network.
Stationary extraction system Nano-Deduster
2.000 – 100.000 m³/h
The NANO-DEDUSTER (STATIONARY) is a high-performance solution for industrial pollutant separation. With high-quality filter cartridges and automatic compressed air cleaning, it offers safety even for flammable and explosive substances in an ATEX-compliant design. Its application range extends from welding fumes to the pharmaceutical industry.
The NANO-DEDUSTER is designed for continuous operation and ensures maximum employee health protection while minimizing environmental impact. Thanks to various filter qualities and media, as well as low maintenance and optimal filter lifespan, it is robust and high-quality. The NANO-DEDUSTER also offers lower compressed air consumption compared to conventional systems with filter cartridges.
Applications
- Welding fumes
- Grinding dust
- Thermal processing of metal/steel materials
- Cutting and surface treatment of metal/steel materials
- Animal feed industry
- Separation processing and surface treatment of plastics
- Separation processing and surface treatment of fiber composite materials
- Separation processing and surface treatment of ceramic materials
- Seed improvement/coating with coating materials
- Tablet manufacturing and coating processes in the pharmaceutical industry
Performance characteristics
- Designed for continuous operation on production lines 24/7
- Maximum health protection for employees
- Environmental relief
- Residual value content of purified air up to < 1 mg/m³
- Safely remaining below the workplace limit value
- Safe compliance with the limit values of the TA Luft (Technical Instructions on Air Quality Control).
- Safe dust discharge
- Low maintenance requirements with maximum filter lifespan
- Different filter qualities
- Various filter media
- simple service
- robust and high-quality
- Lower compressed air consumption compared to systems with filter cartridges
Filter materials
- Filter cartridges made of special nano-fiber
- Polyester for simple applications
- Optional downstream filter cartridges up to filter class H14 for demonstrably carcinogenic substances
Volume flow
- 2,000 m³/h – 100,000 m³/h
- The required negative pressure is individually designed for the application with regard to detection, safety system and pipeline network.
Mobile extraction system Air 1500 EX
1.500 m³/h
The AIR 1500 EX (MOBIL) offers a mobile solution for the separation of pollutants in non-sparking processes. With a combination of bag filter and fine filter cartridge, it is flexibly applicable to various applications, from combustible grinding dust to the pharmaceutical industry.
Designed for manual work and small machines, it is mobile and offers low investment and operating costs. The AIR 1500 EX ensures maximum employee health protection and environmental protection. With a residual particulate matter content of less than 1 mg/m³ in the purified air and reliable compliance with all relevant limits, it offers maximum safety.
Applications (exclusively for non-spark-generating processes!)
- flammable and potentially explosive grinding dust
- flammable and potentially explosive powders and/or dust-like additives
- Animal feed industry
- Separation processing and surface treatment of plastics
- Separation processing and surface treatment of fiber composite materials
- Separation processing and surface treatment of ceramic materials
- Seed improvement/coating with coating materials
- Tablet manufacturing and coating processes in the pharmaceutical industry
Performance characteristics
- Designed for manual work and small machines
- mobile and flexible
- low investment and operating costs
- Effective combination of pocket and fine/HEPA filters
- Maximum health protection for employees
- Environmental relief
- Residual value content of purified air up to < 1 mg/m³
- Safely remaining below the workplace limit value
- Safe dust discharge
- Low maintenance requirements with maximum filter lifespan
- Different filter qualities
- Various filter media
- simple service
- robust and high-quality
Filter materials
- Compact pocket filters in high-quality, self-rigid design
- Fine filter cassette up to filter class H14 for demonstrably carcinogenic substances
Volume flow
500 m³/h – 1,500 m³/h, adjustable via integrated frequency converte
AIR CHAMPION mobile extraction system
1,200 m³/h free suction
The AIR CHAMPION (MOBIL) is a mobile solution for separating pollutants in processes with minimal sparking. Equipped with a high-quality filter cartridge and manual compressed air cleaning, it offers flexibility for applications such as metallic dust and welding fumes. Designed for manual operation and small machines, it is mobile and easy to handle.
The AIR CHAMPION ensures the highest level of employee health protection and environmental protection. With a residual particulate matter content of up to < 5 mg/m³ in purified air and reliable compliance with all relevant limits, it offers maximum safety. Its robust construction and the use of high-quality filter materials guarantee a long service life and low maintenance.
Applications
- metallic dusts
- Welding fumes
- Animal feed industry
- Separation processing and surface treatment of ceramic materials
- Seed improvement/coating with coating materials
- Tablet manufacturing and coating processes in the pharmaceutical industry
- Dusts from the manufacture of chemical products
Mobile and stationary extraction systems, industrial vacuum cleaners
Industrial vacuum cleaners (mobile and stationary) offer flexible solutions for a wide range of industrial applications. They can be used both mobile and stationary and can safely extract various types of dust, including combustible and explosive dusts.
With power outputs ranging from 1 kW to 90 kW and various filter options, they guarantee maximum employee health protection and minimize environmental impact. From general cleaning tasks to specific applications in various industries, they offer a reliable solution with low maintenance and easy operation.
Applications
- General cleaning work in production areas with all types of dust
- Cleaning in foundries
- Cleaning in pharmaceutical manufacturing
- Cleaning in chemical product manufacturing
- Cleaning in metal/steel material manufacturing
- Cleaning in animal feed manufacturing facilities
- Cleaning in the production of plastic materials
- Cleaning in fiber composite manufacturing
- Cleaning in the production of ceramic materials
- Cleaning in seed processing/coating production processes
Performance characteristics
- Maximum health protection for employees, as dust is no longer stirred up.
- Environmental relief
- Residual value content of purified air up to < 1 mg/m³
- Safely remaining below the workplace limit value
- Safe dust discharge
- Low maintenance requirements with maximum filter lifespan
- Different filter qualities
- Various filter media
- simple service
- robust and high-quality
Filter materials
- Antistatic polyester
- Polyester antistatic, aluminized
- Antistatic polyester with ePTFE coating
- ePTFE membrane antistatic
- Optional downstream filter cartridges up to filter class H14 for demonstrably carcinogenic substances
Volume flow
- 100m³/h – 1,500m³/h
- Pressures up to 60,000 Pa.
- Power outputs from 1kW to 90kW
Individual extraction and filtration solutions
Fire and explosion protection
For special machines that are individually manufactured for a specific or novel process, there is usually no ready-made extraction and filter solution.
We are happy to advise you on such tasks, drawing on our experience and all our expertise.
Individual extraction and filtration solutions require a high level of expertise, extensive experience, and a high degree of technical understanding in order to create the most economical solution with maximum service life.
Feel free to contact us, and we will create a customized concept for you!
- ATEX filter systems
- Equipment for processes involving sticky dusts
- Spark detection and extinguishing
- Filter extinguishing system with extinguishing system based on inert gas, e.g. argon
- Cyclone spark separator
- Spark cyclone separator
- Pre-separator for coarse particles/dust
- Individually created data capture elements for the process
- Worktables made to individual specifications/design
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